
A modular high-performance system for secure, fully individual flash media production at scale.
The X5 Copy System is a modular solution for high-speed production of individually configured flash media across formats such as USB, SD and SSD. It enables simultaneous recording with consistent performance while integrating seamlessly into existing workflows. Advanced security features, including individual encryption and verification, ensure full data integrity and traceability.
Benefits
Secure
Each data carrier can be written with unique data such as encryption keys or software variants. This ensures maximum security and prevents replication risks across production batches.
Individual
The system supports fully customised 1:1 or 1:n data production by combining inputs from multiple sources. Data is prepared and assigned individually before writing begins.
Scalable
Modular hardware allows the system to grow with production demand. Additional modules can be added or distributed across multiple systems.
Flexible media support
A wide range of flash media types can be processed in parallel, including USB, SD, microSD, CF and SSD. Adapters ensure compatibility across different formats.
Just-in-time production
Data is processed and written asynchronously directly when media is inserted. This minimises idle time and ensures continuous, efficient operation.
Features
- Modular 19” rack-based system architecture
- Up to 10 ports per module, expandable with additional modules
- Parallel asynchronous writing across all slots
- Integrated verification of written data
- Linux-based system environment
- Open software framework with REST and JSON API
- Web-based user interface for production control
- Integration into ERP, PPS and existing production workflows
- Real-time status monitoring per data carrier
- Support for encryption, authentication and data validation
- Label printing and barcode integration
- Open RC software platform for workflow automation
Options
- Label printers (black/white and full colour systems)
- Barcode scanners for tracking and verification
- Paper document printing integration
- Additional media adapters for extended flash formats
- Cluster setup for multi-system production scaling
